Created on 08.11

Plasma Surface Treatment Machine: Solve Adhesion Problems on Laminated & UV-Coated Surfaces

Improve Bond Strength Without Specialized Glue

Plastic lamination, UV ink, metallized film, and glass surfaces are notoriously difficult to bond. Conventional glues fail to form strong bonds, leading to open seams, product returns, and the need for costly specialty adhesives. Traditional paper grinding creates dust, damages print, and consumes high power.
Atmospheric plasma surface treatment solves these problems cleanly and efficiently. KQ Automation
provides industrial plasma treatment systems that activate surfaces, increase surface energy, and enable strong adhesion with standard glues — no dust, no damage, no visible treatment trace.

How Plasma Surface Activation Works

  1. Surface Cleaning & Modification
Plasma removes organic contaminants and weak boundary layers. Reactive species and UV radiation oxidize impurities, leaving an ultra-clean surface. Micro-etching creates microstructures that improve adhesion via capillary action.
  1. Chemical Functionalization
Plasma deposits functional groups (OH, ON) onto the surface, raising surface energy and wettability. This creates strong chemical bonds between dissimilar materials.
  1. Eco-Friendly Atmospheric Process
Runs at ambient pressure using common industrial gases (air, nitrogen, oxygen). No vacuum systems, no hazardous chemicals — safe, clean, and low-cost to operate.
Compact white industrial control unit with touchscreen, power switch, and warning labels on the side.

KQ Plasma Machine Product Line

1. Nozzle Types

  • Direct Injection Nozzle (KQ-HP10A)
  • Treatment width: 6–10mm
  • Speed: up to 120 m/min
  • Best for: laminated/UV-coated cartons, folder gluer in-line treatment
  • Rotary Nozzle (KQ-HP10B)
  • Treatment width: 40–54mm
  • Speed: up to 40 m/min
  • Best for: inkjet printing, glass, 3D printing, wood furniture
  • Ultra-Speed Ion Jet Nozzle
  • Treatment width: 40–50mm
  • Speed: up to 120 m/min
  • Best for: high-speed laminated carton lines
  • Flat Tipped Nozzle
  • Treatment width: 10–20mm
  • Speed: up to 80 m/min
  • Best for: narrow seam treatment on UV-coated boxes

2. Standard Machine Models

  • MP10 Series (Desktop):
  • HP10/20/30/40 Series (Cabinet):
All models support AC220V/380V input and feature CE-certified safety protections.
Plasma surface treatment system with exposed internal components, control panel, and safety indicators.

Proven Treatment Effects

  • Raises surface dyne value from 36–38 to 49–54+
  • Glue forms full, uniform bond instead of beading up
  • No visible mark on printed surfaces
  • Eliminates bond breaking on metallized film cartons

Key Benefits

✅Use conventional glue instead of expensive specialized formulations.
✅ Replaces grinding machines — no powder, no vacuum required, cleanroom friendly.
✅No surface damage, no scratching, preserves full graphic appearance.
✅Low power consumption, only compressed air required.
✅Installs inline on folder gluers, inkjet printers, carton lines, or used offline.

Laboratory with multiple plasma testing machines lined up in a clean, well-lit room.

Typical Applications

  • Folder gluer machines (metallized, laminated, UV cartons)
  • Glass bonding pre-treatment
  • Pre-printing treatment (reduces smearing, improves durability)
  • Inkjet & bar code printing on plastic/film substrates
  • 3D printing surface preparation
  • Wood & furniture coating adhesion improvement
  • Cable & automotive component treatment

Get Your Plasma Treatment Solution

Struggling with open seams on laminated boxes or poor ink adhesion? Send us your material samples for free testing — we will verify the treatment effect and recommend the right nozzle configuration.
to discuss your adhesion challenge.
Ryan Liu
KQ Overseas Sales Representative
Website: https://www.besthotmeltmachine.com
Email: lc@keqi-auto.com
Tel / WhatsApp / WeChat: +86 18925560856Youtube：
https://www.youtube.com/@liuryan-e9wFacebook
KQ Automation logo, text “Ryan Liu WhatsApp Business,” and a scannable WhatsApp QR code.

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We are committed to excellence in everything we do and look forward to working with you!

QUESTIONS OR CONSULTING

Contact Information

Fill up the form and we’ll get back to you in few hours.

+86 181 0293 8927

+86 189 2556 0856

luna@keqi-auto.com

lc@keqi-auto.com

No.8 Jinniu Street, Taigongling, Dalingshan Town, Dongguan City, Guangdong Province

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+86 181 0293 8927

+86 1892556 0856

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