Created on 08.20

How to Automate Tape Application on an Existing Packaging Machine

Inline Tape Application System, Automatic Tape Application Retrofit, Packaging Equipment Upgrade, Tape Applicator Module
Many packaging manufacturers already have production machines that perform reliably but still rely on manual tape application.
Replacing the entire production line is not always necessary.
An inline tape application retrofit can add automatic adhesive or tape application to an existing machine.

Industrial folding and gluing machine in a workshop with a person partially hidden behind a curtain.

What Is a Packaging Machine Retrofit?

A packaging machine retrofit means adding a new automation module to an existing production machine.
Instead of:
Replacing the entire machine
the manufacturer can consider:
Existing Machine + Automatic Tape Application Module
This approach can improve automation while making use of existing equipment.

Automated labeling machine with control panel, rollers, and label feeder setup for production.

Why Consider an Inline Tape Application System?

Reduce Capital Investment

Replacing a complete production machine can require significant investment.
A retrofit approach may allow the manufacturer to add only the required function.

Keep Existing Production Equipment

If the existing machine already performs printing, folding, forming, or other processes effectively, there may be no need to replace the entire system.

Improve Production Automation

The additional tape application module can automate a previously manual process.

What Machines Can Be Retrofitted?

Depending on the machine structure and application requirements, inline tape application solutions can be considered for:
  • Folder gluer machines
  • Paper bag machines
  • Printing equipment
  • Packaging production lines
  • Other suitable packaging machinery
The feasibility of a retrofit depends on the mechanical structure, available installation space, product path, production speed, and required tape position.

Industrial machine with metal components, wiring, and a large reel on a wooden pallet in a workshop.

How Does the Retrofit Process Work?

A typical project can include several stages.

Step 1: Product Analysis

The product structure and tape application position are evaluated.

Step 2: Machine Analysis

The existing machine is reviewed to determine where the application module can be integrated.

Step 3: Application Method Selection

The appropriate method may involve:
  • Double-sided tape
  • Easy tear tape
  • Hot melt adhesive
  • Release liner application

Step 4: Mechanical Integration

The tape application module is designed to work with the existing production process.

Step 5: Testing and Adjustment

The complete system is tested to confirm that the tape application meets the production requirements.

KQ Inline Retrofit Solutions

KQ Automation has experience developing inline application solutions for packaging equipment.
The focus is on integrating the application function into the customer's actual production process.
Instead of selling a standard module without considering the machine, KQ evaluates the entire application.

Is a Retrofit Right for Your Production Line?

An inline retrofit may be worth considering when:
  • The existing machine is still in good condition
  • Tape application is currently performed manually
  • Production volume is increasing
  • Labor costs are becoming a concern
  • A complete machine replacement is not necessary

Conclusion

Packaging automation does not always require replacing an entire production line.
An inline tape application retrofit can be a practical way to add automation to existing equipment.
KQ provides customized tape and adhesive application modules for packaging manufacturers looking to upgrade their production lines.
Ryan Liu
KQ Overseas Sales Representative
Website: https://www.besthotmeltmachine.com
Email: lc@keqi-auto.com
Tel / WhatsApp / WeChat: +86 18925560856
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