Created on 08.22
Packaging Automation Retrofit: Upgrade Existing Equipment Instead of Replacing It
Many packaging manufacturers want to increase automation but do not want to replace reliable existing equipment.
A packaging automation retrofit can provide an alternative.
Instead of replacing the complete machine, manufacturers can add a new automation module to the existing production line.
Why Consider a Packaging Automation Retrofit?
A complete machine replacement can require significant investment and production downtime.
If the existing equipment already performs most production processes effectively, upgrading only the required function may be more practical.
Potential benefits include:
- Lower equipment investment
- Better utilization of existing machinery
- Reduced production disruption
- Increased automation
Automatic Tape Application Retrofit
One common retrofit application is automatic tape application.
For example:
Existing Packaging Machine
KQ Automatic Tape Module
↓
Automated Tape Application
The module can be designed according to the machine structure and product flow.
What Can Be Added?
Depending on the project, retrofit solutions may include:
- Double-sided tape application
- Easy tear tape application
- Hot melt adhesive application
- Release liner application
The final configuration depends on the customer's production requirements.
Suitable Existing Machines
KQ retrofit solutions can be considered for suitable:
- Folder gluer machines
- Paper bag machines
- Printing equipment
- Packaging production lines
Before development, the existing machine needs to be evaluated.
Important factors include:
- Installation space
- Product path
- Machine speed
- Application position
- Mechanical structure
KQ Retrofit Development Process
Product Evaluation
Understand the product and adhesive requirements.
Existing Machine Analysis
Determine how the new module can be integrated.
Application Solution
Select the appropriate tape or adhesive technology.
Mechanical Integration
Develop the required application mechanism.
Testing
Test the integrated system under production conditions.
Why Retrofit Can Be a Practical Solution
Not every automation project requires a completely new production line.
When the existing machine is reliable, a retrofit can focus investment on the specific production process that needs improvement.
This makes packaging automation more flexible.
Conclusion
Packaging automation retrofit provides manufacturers with a way to improve existing production equipment without necessarily replacing the entire machine.
KQ Automation develops inline tape and adhesive application solutions for suitable packaging machines.
For manufacturers considering an upgrade, the first step is to evaluate the existing machine, product structure, and adhesive application requirements.
Ryan Liu
KQ Overseas Sales Representative
Website: https://www.besthotmeltmachine.com
Email: lc@keqi-auto.com
Tel / WhatsApp / WeChat: +86 18925560856
We are committed to excellence in everything we do and look forward to working with you!
We are committed to excellence in everything we do and look forward to working with you!
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+86 181 0293 8927
+86 189 2556 0856
+86 181 0293 8927
+86 189 2556 0856
luna@keqi-auto.com
lc@keqi-auto.com
luna@keqi-auto.com
lc@keqi-auto.com
No.8 Jinniu Street, Taigongling, Dalingshan Town, Dongguan City, Guangdong Province
No.8 Jinniu Street, Taigongling, Dalingshan Town, Dongguan City, Guangdong Province
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+86 181 0293 8927
+86 1892556 0856
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