Essential details
MOQ:1
Shipping:Express Delivery, Air freight, Land freight, Ocean freight
Product Introduction
Product Description:
When defective product is found, high speed piston kicker displace the product out from the conveyor line. Then the defective product can be easily identified and removed for further processing.
This method is most suitable when current production line is not equiped with inline diverter. This piston kicker can be easily mounted on the output line.
Advantages:
First, ultra-fast response performance delivers stable high-speed rejection capability. With only 10ms kicker action speed and 25mm adjustable piston extension stroke, it responds synchronously to NG signals from inspection equipment without carton lag or missed rejection. It adopts a standard 24V 12W solenoid valve and supports maximum working air pressure of 0.7 MPa, matching the universal air supply configuration of all packaging workshops with no extra air compressor modification needed. Compared with rotary ejectors with servo motors, the pneumatic piston structure has fewer transmission parts, simpler mechanical design and lower failure rate for long-time continuous operation.
Second, compact size brings outstanding installation flexibility and cost advantages. Its streamlined structure takes far less space than rotary ejectors, and lightweight brackets allow quick fixation on narrow outlet frames of folder gluers. The whole set has much lower procurement and maintenance cost, providing a budget-friendly rejection option for factories with basic automatic sorting needs. Unlike rotary ejectors that require large safety shielding to prevent flying cartons, the lateral push design of piston kicker keeps defective boxes falling vertically downwards, greatly reducing safety hazard risks and saving space for protective covers.
Third, strong compatibility and easy operation lower workshop use threshold. Standard IO signal interface realizes seamless linkage with all Keqi detection systems; operators only need to adjust piston extension distance according to carton width without complex parameter setting. Pneumatic components wear slowly and spare parts are low-cost, cutting long-term after-sales maintenance expenditure. It is the preferred economical matching rejection device for most ordinary packaging factories that do not need heavy-duty grabbing ejection function.
Applications:
The High Speed Piston Kicker is a pneumatic automatic rejection accessory perfectly matched with all Keqi inline inspection devices, including KQ-VD720 vision camera system, KQ-TM1 barcode detector and KQ-TM2 Pharmacode sensor. It serves as an economical waste removal solution for folder gluer production lines without built-in diversion or air blow rejection structures at the discharge section. Once the inspection sensor sends NG signal for defective cartons such as missing glue, broken glue, mismatched barcodes, unreadable Pharmacode or printing flaws, the piston rod instantly extends to push defective boxes sideways off the conveyor belt for centralized collection.
This piston kicker fits widely for thin paper cartons like food packaging, cosmetic boxes, electronic small gift boxes and EU pharmaceutical cartons, applicable to both new folder gluer assembly and old machine retrofitting. It occupies minimal installation space at the machine outlet and requires no large reconstruction of the original conveyor frame, making it ideal for factories with narrow discharge layout that cannot install bulky rotary ejectors. It supports continuous 24-hour automatic sorting, completely replacing manual offline picking of defective products to stop non-conforming goods from flowing into finished product stacks.
Suited for medium and high-speed folder gluer lines covering general consumer packaging and pharmaceutical printing factories, it forms a full closed-loop quality control workflow together with our vision and code detection equipment. It eliminates repeated manual sorting labor, reduces rework waste and customer complaints caused by mixed defective cartons, and meets standardized automatic quality inspection demands for mass production and small-batch flexible switching.
Specification:
Max pressure | 0.7mpa |
Piston extension | 25mm |
Kicker speed | 10ms |
Solenoid Valve | 24v,12w |