Essential details
MOQ:1
Shipping:Express Delivery, Air freight, Land freight, Ocean freight
Specification Number:KQ-TM1
Product Introduction
Features:
- Product Mixing Prevention
- Ensures correct product tracking in folder gluing machines, preventing defects
- Small dimensions enable flexible mounting
- High-speed detection
- Supports a wide range of code types
Advantages:
First of all, the KQ-TM1 delivers ultra-high scanning performance with a scanning rate up to 1000 times per second and a minimum readable feature of 0.125 mm, ensuring stable decoding even for narrow dense barcodes on small cartons. It supports a flexible scanning distance range of 65–500 mm and an adjustable sensing angle from 0° to 70°, allowing engineers to freely adjust installation positions without modifying the original folder gluer frame.
Second, ultra-compact size brings outstanding mounting flexibility. Compared with integrated vision inspection systems, this single sensor occupies minimal space and can be fixed on narrow machine beams, suitable for old retrofitted production lines with limited reserved installation positions. It is plug-and-play with direct connection to the folder gluer’s PLC control system, requiring no extra touch screen host or complicated wiring debugging.
Third, multi-code compatibility greatly expands its practical value, covering all mainstream retail and industrial 1D barcode symbologies without extra module replacement. It effectively cuts labor costs by eliminating manual barcode checking, reduces customer complaints, rework waste and batch recall risks caused by mixed cartons. With industrial-grade hardware design, it runs 24 hours continuously against slight workshop vibration and dust, offering a cost-effective lightweight quality control solution for factories that only require barcode verification.
Applications:
The KQ-TM1 barcode detector is tailor-made for folder gluer production lines in the printing & packaging industry, serving as an independent anti-mixing sensor for mass carton manufacturing. Its core application lies in full inline barcode verification to stop product mix-ups during high-speed carton folding and gluing processes. It widely covers consumer packaged goods including food, daily cosmetics, electronics packaging, gift boxes and general retail cartons printed with standard 1D barcodes such as UPC, EAN, Code 128, Code 39, Industrial 2/5, Codabar and Code 93.
Installable at pre-folding, gluing or discharging sections of folder gluers, the sensor works continuously to identify mismatched barcodes, missing codes, blurry printing and unrecognizable codes on passing cartons. Once abnormal codes are detected, it instantly outputs switch signals to trigger alarms or reject devices linked to the machine PLC, blocking defective mixed products from flowing to downstream processes.
Beyond folder gluers, it also adapts to flat-bed die-cutters, carton assembly machines and semi-automatic packaging lines with limited installation space. Factories producing multiple similar-looking carton styles benefit most from this unit: it replaces error-prone manual sampling inspection, realizes 100% full-code inspection without slowing down line speed. It fits small-batch flexible production and mass high-speed manufacturing alike, supporting stable operation in normal dust-proof packaging workshop environments without extra light shielding modification.
