Precise Cold Glue Application for Corrugated Flexo Printing
The KQ-PJ23 Corrugated Flexo Printer Cold Glue Dispensing Machine is a specialized adhesive application system designed for corrugated board flexographic printing machines.
Unlike traditional disc or roller gluing methods, the KQ-PJ23 uses a controlled cold glue dispensing system to provide more precise adhesive application. Glue volume and application parameters can be adjusted according to different packaging products and production requirements.
The system helps packaging manufacturers reduce adhesive consumption, minimize glue overflow and achieve more consistent bonding quality.
Key Features
Designed for Corrugated Flexo Printers
The KQ-PJ23 is specially developed for corrugated board flexographic printing applications.
It can be installed on different brands of flexo printing machines with a suitable mounting configuration, helping manufacturers upgrade their existing equipment without completely replacing the production line.
Precise Cold Glue Dispensing
The controlled dispensing system provides accurate glue application to the required areas of the corrugated board.
This helps reduce excessive adhesive application and improve bonding consistency.
Adjustable Glue Volume
The amount of adhesive can be adjusted according to the product structure, glue pattern and bonding requirements.
This allows manufacturers to optimize adhesive consumption for different packaging products.
Reduced Adhesive Consumption
Compared with traditional glue application methods, the KQ-PJ23 can help reduce unnecessary adhesive usage.
According to KQ's product information, the system can achieve approximately 30–50% adhesive savings depending on the application, adhesive and production conditions.
Reduced Glue Overflow
Traditional disc gluing can result in excessive glue application and glue overflow, especially when production conditions or adhesive viscosity change.
The KQ-PJ23 provides controlled adhesive dispensing to help achieve a cleaner and more stable glue application process.
Easy Maintenance
The KQ-PJ23 is designed for simple operation and low maintenance requirements.
After production, the dispensing nozzle can be capped to help prevent adhesive from drying at the nozzle.
Flexible Installation
The system uses a dedicated mounting solution for flexo printing machines.
KQ can evaluate the customer's existing flexo printer and recommend the appropriate mounting and dispensing configuration.
Standard Configuration
The standard KQ-PJ23 configuration includes:
- LD3 Controller
- HB6 Glue Pump
- LD6 Array Glue Dispenser Nozzle
- Supporting Frame with Roller
The final configuration can be customized according to the customer's production requirements.
Applications
The KQ-PJ23 is suitable for a wide range of corrugated and paper packaging applications, including:
- Corrugated box production
- Corrugated packaging
- Color carton packaging
- E-commerce packaging
- Shipping boxes
- Gift boxes
- Carton sealing
- Edge locking
- Side gluing
- Bottom sealing
- Paper packaging
Why Choose KQ-PJ23?
Better Glue Control
Precisely control the amount and location of adhesive applied to the product.
Lower Adhesive Waste
Reduce excessive glue application and optimize adhesive consumption.
Cleaner Production
Controlled dispensing helps reduce glue overflow and contamination around the product.
Consistent Bonding
Stable adhesive application helps maintain consistent bonding quality throughout production.
Easy Retrofit
The system can be integrated with suitable existing corrugated flexo printing machines.
Customized Configuration
KQ can configure the dispensing system according to the flexo printer, product structure, adhesive and production requirements.
KQ-PJ23 vs. Traditional Disc Gluing
| Feature | Traditional Disc Gluing | KQ-PJ23 |
|---|---|---|
| Glue Application | Disc / Roller | Controlled Dispensing |
| Glue Volume Control | Limited | Adjustable |
| Glue Overflow | More likely | Reduced |
| Adhesive Waste | Higher potential | Reduced |
| Application Control | Less precise | More precise |
| Maintenance | More cleaning required | Easy maintenance |
| Retrofit | Machine-dependent | Designed for flexo integration |
| Application Flexibility | Limited | Flexible configuration |
Suitable Adhesives
The KQ-PJ23 is designed for cold adhesive application.
The actual adhesive compatibility should be confirmed according to:
- Adhesive type
- Adhesive brand
- Viscosity
- Solids content
- Application temperature
- Required glue pattern
- Production speed
KQ recommends confirming adhesive compatibility before final machine selection.
Customized Solution for Your Flexo Printer
Every flexo printing machine and packaging application can have different installation and adhesive requirements.
To recommend the correct KQ-PJ23 configuration, please provide:
- Flexo printer brand and model
- Machine photos
- Installation area photos
- Product drawings or samples
- Corrugated board type
- Adhesive type and viscosity
- Required glue pattern
- Glue application position
- Required production speed
- Existing glue application method
KQ's engineering team can evaluate the application and recommend a suitable cold glue dispensing solution.
Technical Configuration
| Item | KQ-PJ23 |
|---|---|
| Application | Corrugated Flexo Printing |
| Adhesive Type | Cold Glue |
| Controller | LD3 |
| Glue Pump | HB6 |
| Dispenser | LD6 Array Glue Dispenser Nozzle |
| Mounting | Dedicated Flexo Machine Mounting Solution |
| Glue Volume | Adjustable |
| Application Configuration | Customizable |
| Machine Compatibility | Different Flexo Printer Brands, Subject to Evaluation |
Final technical specifications may vary according to the flexo printer, adhesive, product structure and customized configuration.
Request a Customized Cold Glue Solution
Looking for a more precise and efficient glue application system for your corrugated flexo printer?
Send us your flexo printer model, product photos, glue information and application requirements.
KQ Automation can evaluate your application and recommend the right KQ-PJ23 configuration.
